• Custom Built Yachts

    Custom Built Yachts

    Beautifully crafted yachts using the very latest materials and technology
  • FB35 - Grand Prix Racing Yacht

    FB35 - Grand Prix Racing Yacht

    Combining the very best Grand Prix construction technology with the latest in design philosophy.
  • FB35 - Grand Prix Racing Yacht

    FB35 - Grand Prix Racing Yacht

    Combining the very best Grand Prix construction technology with the latest in design philosophy.
  • Skiffs Are A Specialty

    Skiffs Are A Specialty

    Our boats have won more championships than we can remember. Join the winners list too with a Van Munster built skiff
  • Skiffs Are A Specialty

    Skiffs Are A Specialty

    Our boats have won more championships than we can remember. Join the winners list too with a Van Munster built skiff
  • Carbon Fibre Construction Techniques

    Carbon Fibre Construction Techniques

    All Van Munster boats are meticulously hand built to order using only the latest technologies.
  • Carbon Fibre Construction Techniques

    Carbon Fibre Construction Techniques

    All Van Munster boats are meticulously hand built to order using only the latest technologies.
  • Off The Beach Dinghies

    Off The Beach Dinghies

    For cutting edge technology and the fastest designs talk to Brett about your next boat
  • The Sanctuary 620

    The Sanctuary 620

    Contemporary technology with traditional style. This pretty trailable motor launch is proudly Australian inspired, designed and built.
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How can we help you?

How Can We Help You?

  • Yachts

    What makes a yacht built by Van Munster Boats different? Well, it starts with the owner's commission to build and design. Read More
  • Skiffs

    All Van Munster boats are meticulously hand built to order. Our skiffs have an impressive track record of success. Read More
  • Power Boats

    We have a range of unique displacement power boats that set a new benchmark for quality and versatility. Read More
  • Other Services

    Need to have your boat repaired professionally? A complete refit perhaps? We are the ultimate professionals when it comes to Read More
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Photo Gallery

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Video Feeds - Van Munster Boats in Action

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Shaw11

Little Nico

Beau Outteridge took some great footage of our latest creation, Little Nico on Sydney Harbour. Check out this awesome video of Little Nico, the new Shaw 11.

YouTube: click here to view the video

 

 

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The FB35

The Young Gun

The FB35 incorporates the benefits of a Grand Prix build approach, light displacement, high ballast ratio, high righting moment, forgiving appendage area and a modern sail and rig platform.

Facebook: click here to view the video

 

 

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2016 JJ Giltinan Championship

18' Skiffs In Action

Van Munster Boats have a had a long association with the 18'ers. Many of the boats you see in this clip came from our factory in Morisset.

YouTube: click here to view the video

 

Boats

Information about the boats we build

Sanctury 620 Equipment & Pricing

Center Console Price

Base Price  (standard equipment list)                                                                        $68,950

Additional equipment

Timber trim package                      $8590
Helmsman seat                                $4380
Center Console hard top           $5460
Swim Platform                                 $2490
Navigation Package                      $1200
Entertainment package              $650    
GPS/ fishing package                                                                                           $900

 

Base Price (as per Standard equipment list)                                                                                                       $78,980

 Additional equipment
Navigation Package                                                                                       $1280
Entertainment Package                                                                               $650
Swim Platform                                                                                                 $ 2490
Classic timber package                                                                                $17560
GPS/ Fishfinder package                                                                                $900
Cockpit Bimini                                                                                                  $4200
Stainless steel (pulpit)                                                                                      $1280

 

      

 

 

Contact Van Munster boats for terms, conditions and availability

 

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    Sanctuary 620 Construction

    Cabin Crusier-  Equipment and specifications 

    100 Hull Construction     

    1. Hi-gloss Aqua guard gelcoat finish. Sanctuary62o_underway
    2. Protective vinylester tie layer for hull
    3. Resin infused GRP composite hull
    4. Female moulded composite GRP deck
    5. Anti- skid walking surfaces
    6. Forward settee with storage lockers
    7. Aft settee with storage lockers
    8. GRP engine box with sound insulation lining
    9. 4 X S/S cleats & 4 X S/S
    10. Stainless steel bow roller
    11. Self draining anchor locker
    12. Rubbing sponson
    13. Burmese Teak cockpit sole
    14. Battle flag pole
    15. Trailer hitch point
    16. 2X sacrificial anodes

    200 Propulsion

    1. Water cooled 29hp Yanmar 3 cylinder Diesel engine
    2. 1’ S/S shaft
    3. PSS stern Gland,
    4. 3 blade bronze prop,
    5. Polyflex  shaft coupling
    6. Inner and outer shaft  bearings
    7. Wet exhaust system with muffler, through hull sea cock with water strainer

    300 Electrical systems

    1. Yanmar type B Instrument panel with key start/stop, rev counter hour meter, warning lights for oil, water, battery
    2. Yanmar 12V/ 80 amp alternator
    3. Dash mounted fuel tank level indicatorSanctuary620together
    4. 1 X Marine battery with isolator switch
    5. Battery box
    6. Battery tray
    7. Battery isolator switch

    500 Auxiliary systems

    Galley
    1. FRP Compartment with provision for stove and/or insulated built-in ice box with drain located on port side of cabin 
    Hatches and Windows
    1.  Glass laminated windows are tinted
    2.  Large Hatch for fwd cabin allowing access to foredeck and anchor well.
    3. Small ventilation hatch located in wheel house  
    Steering and rudder
    1. Foil shaped female moulded GRP rudder blade
    2. S/S rudder stock with machined nylon bearings and GRP rudder tube
    3. Cast bronze shoe fitting to take S/S rudder shaft at built heel
    4. Stainless steel 13” steering wheel with cablesSanctuary_Cabin_Cruiser
    5. Teleflex steering system 
    6.   Single lever engine control
    Blackwater system
    1. Supplied Porta Potti with adequate provision for storage
    Bildge system
    1. 1x Automatic electric bildge pump with float switch 
    2. 1x Manual bildge pump located in cockpit sette lounge (port side).
    Fuel Oil system
    1.  External fuel filter
    2.  Plumbed polyethylene 70lt fuel tank c/w
    3.  Ball Valve shut off cock.17. Tank breather with surge protector18.  Fuel/water separator19.  Engine fuel return20.  Deck filler black nylon 38mm

    600 Outfit and FurnishingSanctuary_cockpit

    Hardware

    1. 5 X s/s cleats X 4 X s/s fairleads
    2. Stainless steel bow roller
    3. Trailer hitch point
    4. 4 X cockpit rod holders

    Anchoring and mooring

    1. Foredeck self draining anchor locker c/w ball valve stop cock

    Windows, hatches & Lockers

    1. 2 x fwd sette lockers
    2. 2 x cabin side windows
    3. 1 x Self draining (large) locker hatch in aft settee
    4. 1 X access hatch in fwd settee

    Insulation

    1. Triple layer sound guard insulation for engine box.

    Additional equipment

    Navigation package

    1. 6- way splashproof instrument switch panel (fused)
    2. Navigation lights
    3. 4 X LED Cockpit lightsSanctuary620176
    4. LED Cabin light
    5. Stern Light
    6. Anchor Light
    7. 12V Auxiliary power point
    8. Electric windscreen wiper

    Entertainment Package

    1. GR100 AM/FM radio with VHF receiver flush mounted in dash
    2. 600mm AM/FM antenna
    3. 2 X GME water resistant speakers flush mounted in fwd & aft sette

    Swim Platform

    • Transom mounted GRP swim Platform with non-skid surface
    • 2 X Fabricated 316 stainless steel grab rails

    Timber trim Package

    1. Hand crafted teak wheel house – High gloss clear coat polyurethane finish
    2. Laminated teak transom – High gloss clear coat polyurethane finish
    3. Laid teak deck
    4. Teak engine box cover
    5. Paulonia Internal ceiling (timber cabin linning)

    GPS/ Fishing Package

    1. Humminbird GPS/fish finder combo mounted in dash includes “in hull” transducer.

    Cockpit Bimini

    1. Custom fabricated 316 stainless steel frameSanctuary620_transom
    2. Custom fitted Sunbrella acrylic breathable fabric sun cover.

    Upholstery

    1. Aft settee Cockpit cushions
    2. Fwd V berth sette cushion
    3. 2 X extra large Sunbrella fabric boat fenders
    4. Sunbrella Cabin & cockpit storm cover

     

    Stainless steel fabrication

    1. Custom 316 fabricated bow rail ( pushpit)

     

    Equipment and specifications for Center Console

    Trailable Motor Launch

    100 Hull  Construction

    1. Hi-gloss Aqua guard gelcoat.
    2. Protective vinylester tie layer for hull
    3. Hand laminated GRP composite hull  (Balsa core above waterline)
    4. Hand laminated female moulded composite GRP deck  with Balsa core
    5. Hand Laminated GRP engine Bearers, longitudinal stiffeners & transverse floor grid
    6. GRP Cockpit sole
    7. Non- skid walking surfaces
    8. Forward settee with  storage lockers X 2
    9. Aft settee with storage lockers X 1
    10. GRP  balsa cored engine box
    11. GRP Balsa cored center console
    12. GRP balsa cored foot well panel for center console c/w removable engine access panel 
    13. Self draining anchor locker
    14. I con Plastics co extruded gunwhale rubbing strip.

    200 Propulsion 

    1. Yanmar 3YM30 F/W cooled  3 cylinder marine Diesel engine,   maximum 29 HP @ 3600 RPM
    2. 1” S/S  shaft
    3. Packless shaft seal
    4. 3 blade bronze prop
    5. Polyflex shaft seal coupling
    6. GRP stern tube with inner and outer bronze bearings
    7. Morse Single lever engine control and with Teleflex throttle and gear shift cables  
    8. Wet exhaust system with waterlock muffler                                        
    9.  Engine cooling system, S/S thru hull scoop strainer with S/S ball valve sea cock and cooling water filter. 

     

    300 Electrical

    1. Yanmar Type B instrument panel with key start/stop, rev counter, hour meter, warning lights for oil, water and battery
    2. Yanmar 12V/80 AMP Alternator
    3. Dash mounted fuel tank level indicator
    4. Seamaster  ‘ Gold’  Supercharge extra heavy duty maintenance free  Marine battery 720Amps Cold Cranking
    5. Battery tray
    6. Battery isolator switch

    500 Auxiliary systems

    Ventilation

    1. 4x plastic louver vents mounted in fwd & aft setteSanctuary620121

    Bilge system

    1. Whale  Compac 50 manual bilge pump 43L/min
    2. Rule 500 electric bilge pump with Sure Bail automatic float switch  

    Fuel oil system

    1. 75 litre Polyethylene diesel fuel tank  c/w sump & drain cock.
    2. Delphi “CAV” fuel filter
    3. Plumbed tank breather with surge protector
    4. Engine fuel return
    5. Ball valve fuel shut off cock
    6. Deck filler black nylon 38mm

    Steering and rudder

    1. 13”  3 spoke  Stainless steel steering wheel with swivel knob
    2. Teleflex quick connect steering system
    3. Foil shaped GRP rudder blade                                                                                                                    
    4.  S/S rudder stock
    5.  GRP rudder tube with machined nylon bearings
    6. Cast bronze heel fitting

     600 Outfit and FurnishingHardware

    1. 4 S/S cleats & 4 X S/S fairleads Sanctuary620197
    2. Stainless steel bow roller
    3. Trailer hitch point
    4. Flagstaff bracket
    5. 4 X cockpit rod holders

    Anchoring and Mooring

    1. Foredeck Self draining anchor locker c/w  ball valve stop cock

    Windows,   Hatches & lockers

    1. Curved and tinted console windshield with aluminum frame
    2. 2 X Self draining locker hatches in fwd settee
    3. 1 X self draining locker hatch in aft settee
    4. 1 X access hatch in fwd settee

     Insulation

    1. Triple layer sound guard insulation for console and engine box

    Optional  extras

    Timber Trim Package

    1. Laminated Australian hard wood sponson with 316 stainless steel rubbing strip
    2. Varnished teak fiddle rail on  center console
    3. Teak decking cockpit sole c/w 2X access hatches
    4. Hardwood Sponsons finished with 6 coats of Bristol polyurethane varnish
    5. Console fiddle finished with 6 coats of Bristol Polyurethane varnishSanctuary620204

     

    Helmsman seat

    1. 1.      GRP double person sliding seat
    2. 2.       Dual compartment under seat insulated ice box/ fish tank.
    3. 3.      Reversible seat backrest Stainless steel frame and slated teak trim.

    Hard top

    1. Composite GRP hard top
    2. Fabricated 316 Stainless steel support structure
    3. Satin finished internal head lining

     

     Swim Platform

    • Transom Mounted GRP swim platform with Non skid surface
    • Fabricated stainless steel grab rails

     

    Navigation Package

    1. 6 -way splashproof instrument switch panel (fused)
    2. Navigation lights
    3. LED Cabin light
    4. 4 X LED Cockpit lights
    5. Stern light
    6. Anchor light                                                                            
    7. 12V Auxiliary power point    

     

    Entertainment Package                                                                   

    1. GR100 AM/FM radio with VHF receiver flush mounted in Console dash
    2. 600mm AM/FM antenna
    3. 2 X 6” GME water resistant speakers flush mounted in fwd and aft settee

    GPS/ Fishing Package

    1. Humminbird GPS/ Fish finder mounted in dash with “in hull” transducer.

     

     

       

       


     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    GP 26

    Simple - Fast - Fun

    GP26 offshore sports yacht 

    The GP 26 is a Grand Prix “BOX RULE” racing yacht introduced and administered by the International ORC organization.  This level rating rule class (similar in concept to the TP52) is designed to provide exciting close class racing (without a time allowance or handicap system), be fast, fun to sail, sound and seaworthy with considerable longevity. The structures are designed and built to ABS standards and the standard GP 26 box rule complies with minimum ORC Cat 4 safety regulations for short offshore racing capabilities. Owners have the opportunity and flexibility to select designers and builders to create the fastest boats within the tight shape and construction controls of the box rule. The light displacement combined with generous upwind sail area set on a simple carbon fiber fractional rig (no runners) with non-overlapping jibs and large asymmetric kites simply provides the GP 26 with exciting performance at an affordable cost. 

    The ORC have set a sensible maximum crew weight of 340 kg which keeps crew to a minimum. Unlike most sports boats the sensible class crew weight limits the amount of crew required to a maximum of 5.

    The GP 26 is the perfect racing yacht for the club sailing enthusiast who wants to go fast at an affordable price.

     

    From the designer

    A local Sydney yachtsman commissioned the first design for a new class of yacht in the range of 26 feet. This was at a time when the newly formulated GP26 rule just beginning to take off, particularly in South America. It was quickly decided that the new design should reflect the GP26 rule and indeed be the first commissioned and built GP26 in Australia. 

    The design will be sailed predominantly in Australia, along the Eastern seaboard and so the hull form needed to particularly strong on offshore conditions as well as being potent in the light to moderate breezes seen throughout the year. 

    It was then decided to have involved a recognized builder and Van Munster Boats in Morisset, NSW was a clear choice given their excellent results with skiff building here in Australia. In choosing Van Munster Boats we have a small and dedicated team able to produce a boat to the required weight and to an extremely high level and we appreciate the team coming onboard. 

    The design work has been extensive with a matrix of boat shapes tested and culminating in Boat “I” which we felt best represented our initial desires. The GP26 rule clearly defines the rig and sail parameters and so this is our fenced in area from which to place the best combination of hull shape, appendage and bulb configurations along with deck layout and the structural plan. The rule requires ABS to be followed and in setting up the structure and the result is a robust, but relatively lightweight package, that given the required use of E-glass and Epoxy laminates makes for a cost effective approach. It could be argued that the use of carbon in future rule amendments could save cost, due in part to the need for less laminate weight but given the ABS rule, for this size of yacht the use of more traditional laminates will serve the rule well. 

    Apart for the basic setup of the hull, deck and supporting structure the rule requires a rig weight, at 50kgs this is robust and considering the rule required single spreader setup this is perhaps a good thing. The trick comes in determining the quantity of carbon laminate in the mast tube, certainly adding more can result in a very stiff rig setup, but of course at a cost. The  builds currently planned at Van Munster Boats will undergo their construction with a final choice of rig package based on the budget of the client. 

    Appendage design is tricky, small is fast, but only with speed. Big is best but comes with more drag. In this case we went for the fast option and the devil is always in the detail and how the rig combines with the side force developed by both the keel fin and rudder blade. In the same way the bulb design work looked at short and long forms. The longer bulb chosen reflects our best combination of keel fin weight (rule constraints on keel width and construction) and bulb mass. Getting as much lead as low as possible is the key to getting the righting moment up and perhaps trading off some BWL to get the up-range performance right when heeled along with lighter air modes in general by reducing wetted area.   

    The deck layout is race orientated, with a choice of longitudinal or transverse headsail sheeting arrangements, again the final choice will be made based on the intended racing of the yacht. With windward leeward course racing suiting the longitudinal approach with in-hauler for tighter sheeting angles and more offshore orientated course racing with the transverse setup. The cockpit is large, wide and shallow for great crew traffic throughout racing and the cabin detail reflects the best way of getting through the IMS based internal headroom and cabin plane requirements. The hard chine / angular approach to the cabin also comes in handy when setting up hardware. 

    Deck hardware is what we believe to be minimal given the nature of racing the yacht will undertake. There are no line tunnels for halyards, thus saving weight instead we will adopt underdeck jammers and turning blocks to control halyards and other control lines tucked away to keep things clean on deck. All deck hardware will be from Harken through Carl Watson and his team in Sydney. The use of soft padeyes and other weight saving approaches will be utilized. 

    The final result is a fast, fun small yacht.Really a modern day approach to the quarter tonners of old and a new entry level class that is recognized by the ORC and deemed a Grand Prix class, surely a great thing to want to build and go racing in.

    Design Brief  from  Fred Barrett


    A local Sydney yachtsman commissioned the intial design for a new class of yacht in the range of 26 feet. This was at a time when the newly formulated GP26 rule just beginning to take off, particularly in South America. It was quickly decided that the new design should reflect the GP26 rule and indeed be the first commissioned and built GP26 in Australia. Two yachts are to be pulled from the tooling in the next couple of months and the build work has begun in earnest to have these two yacht sailing in the next Aussie Summer, with possible Geelong and Audi race weeks in mind.

    The design will be sailed predominantly in Australia, along the Eastern seaboard and so the hull form needed to particularly strong on offshore conditions as well as being potent in the light to moderate breezes seen throughout the year.

    It was then decided to have involved a recognized builder and Brett Van Munster of Van Munster Boats in Morisset, NSW was a clear choice given his excellent results with skiff building here in Australia. In choosing Van Munster Boats we have a small and dedicated team able to produce a boat to the required weight and to an extremely high level and we appreciate Brett and his team coming onboard.

    The design work has been extensive with a matrix of boat shapes tested and culminating in Boat "I" which we felt best represented our initial desires. The GP26 rule clearly defines the rig and sail parameters and so this is our fenced in area from which to place the best combination of hull shape, appendage and bulb configurations along with deck layout and the structural plan. The rule requires ABS to be followed and in setting up the structure and the result is a robust, but relatively lightweight package, that given the required use of E-glass and Epoxy laminates makes for a cost effective approach. It could be argued that the use of carbon in future rule amendments could save cost, due in part to the need for less laminate weight but given the ABS rule, for this size of yacht the use of more traditional laminates will serve the rule well.

    Apart for the basic setup of the hull, deck and supporting structure the rule requires a rig weight, at 50kgs this is quire robust and considering the rule required single spreader setup this is perhaps a good thing. The trick comes in determining the quantity of carbon laminate in the mast tube, certainly adding more can result in a very stiff rig setup, but of course at a cost. Two options have been considered for this design. An entry level package supplied by Composite Spars and Tubes or a slightly more sophisticated package through Southern Spars. At this stage the two builds currently planned at Van Munster Boats will undergo their construction with a final choice of rig package based on the budget of the client and in any respect either choice will be aimed at the GP26 rule and provide the best option for the budget at hand.

    Appendage design is tricky, small is fast, bit only with speed. Big is best but comes with more drag. In this case we went for the fast option and the devil is always in the detail and how the rig combines with the side force developed by both the keel fin and rudder blade. In the same way the bulb design work looked at short and long forms. The longer bulb chosen reflects our best combination of keel fin weight (rule constraints on keel width and construction) and bulb mass. Getting as much lead as low as possible is the key to getting the righting moment up and perhaps trading off some BWL to get the up-range performance right when heeled along with lighter air modes in general by reducing wetted area.

    The deck layout is race orientated, with a choice of longitudinal or transverse headsail sheeting arrangements, again the final choice will be made based on the intended racing of the yacht. With windward leeward course racing suiting the longitudinal approach with in-hauler for tighter sheeting angles and more offshore orientated course racing with the transverse setup. The cockpit is large, wide and shallow for great crew traffic throughout racing and the cabin detail reflects the best way of getting through the IMS based internal headroom and cabin plane requirements. The hard chine / angular approach to the cabin also comes in handy when setting up hardware.

    Deck hardware is what we believe to be minimal given the nature of racing the yacht will undertake. There are no line tunnels for halyards, thus saving weight instead we will adopt underdeck jammers and turning blocks to control halyards and other control lines tucked away to keep things clean on deck. All deck hardware will be from Harken through Carl Watson and his team in Sydney. The use of soft padeyes and other weight saving approaches will be utilised.

    The final result will be a fast, fun small yacht really a modern day approach to the quarter tonners of old and a new entry level class that is recognised by the ORC and deemed a Grand Prix class, surely a great thing to want to build and go racing in.

    For more information email - This email address is being protected from spambots. You need JavaScript enabled to view it.



    Specifications

    ORC Special Regulations to Cat 4
    Length Overall 7.9m
    Maximum Beam 2.55m
    Max Draft 1.9m
    Max Displacement 1050kgs
    Keel Weight 500kg
    Max Crew Weight 340kg

    Sail Area

    Main 24.7 m2
    Jib 15.35 m2
    Asymmetric Spinnaker 70.49m2

     

     

    5O5

    Hull construction:

    All Van Munster 505's are individually built to order. Only the very best materials and techniques are used to construct every Van Munster 505. Van Munster Boats offer a range of construction options that are all built to  win races and last. Call us to discuss the option that best suits your needs.

    Available options are:

    505constructionStandard Construction:

    The standard construction option features a vacuum bagged foam sandwich composite. Stitched multiaxial e-glass reinforcement is laminated with a high quality vinylester resin either side of closed cell Divinycell foam. The density and core thickness is optimized to improve hull stiffness, reduce weight in the ends and assist with impact resistance.

    Carbon Fibre Construction:

    Vacuum bagged carbon fibre foam sandwich composite. Woven carbon fibre is laminated with high strength Vinylester resin either side of closed cell Divinycell foam. The composite is reinforced with extra layers of
    uni-directional carbon fibre.

    Pre preg Construction:

    The ultimate in 505 construction.
    Laminated with Sp Systems SE84 epoxy pre preg.
    Epoxy pre preg uni-directional carbon fibers are laminated either side of Nomex core. Laminates are reinforced with additional layers of woven carbon and Kevlar reinforcements to add strength and weight into the correct areas of the boat. The hull and deck components are cooked in a purpose built oven under high vacuum pressure.

     



    16ft Skiffs Construction

    The Pre-Preg Composite

    16ftconstructionThe Hull, Deck and front tank components are all laminated with SP Systems SE84 pre preg system. Plies of uni-directional Pre-preg Carbon fibre are laminated either side of a Phenolic-coated aramid based honeycomb core.
    Pre preg Kevlar or carbon- SPRINT ( Resin infused pre preg) is added to the laminate in high impact and stress areas of the hull and deck components to build up extra skin thickness, strength and stiffness within the structure.
    The carbon skins are bonded to the nomex core with a pre preg adhesive film, which ensures a high strength bond with consistent weight and bond-line thickness.
    Pre preg materials consist of a pre Catalyzed resin system that is impregnated into fibre reinforcment.
    Increasing the temperature of the pre preg epoxy reduces the viscosity of the resin system from a tacky malleable solid at room temperature to a highly viscous liquid during the processing cycle to a fully cured high strength solid structure.
    During the cure cycle high vacuum pressure is used to further assist with resin impregnation into fibers and laminate consolidation by venting any entrapped air within the laminate. Vacuum pressure and temperature are carefully managed within the processing to control resin flow and viscosity. Any excess resin within the laminate is bleed into the vacuum bagging consumables pack.
    The Epoxy resin is impregnated into the carbon fibers by machine, which ensures that pre preg laminates have a more consistent wet out and higher fibre content than can be achieved by conventional wet lay up techniques.
    Carbon fibers are much stronger than resin so, logically the greater the proportion of carbon in a laminate the greater its strength. Correctly processed uni-directional carbon pre preg laminates have final resin contents as low a 35%.

    Construction features

    • · Internal frames are composite Carbon fibre (high density closed cell) foam sandwich construction. They are vacuum laminated from the latest generation Ampreg 22, epoxy resin and then oven cured.
      A moulded flange ensures maximum bonding surface between the deck and frame system.
      Extra frames are installed to bring the hull up to weight. The reduced panel size between the frames increases strength and reduces twisting.

      · The carbon Centerboard case is bonded and glassed tabbed into the hull and deck. There are no troublesome joints or flanges within the case. Longitudinal and transverse frames help distribute the immense forces placed on this area of the structure under full load. The position of the centercase can be customized to individual preference

      · The new female deck mould allows owners the option of a spinnaker chute or standard bag system. The watertight compartments on all future boats will be pressure tested for leaks before the boat leaves the factory.
      The mast step position and foredeck measurements are at class maximum aft to provide maximum stiffness to the deck structure.

      · Whiskerstay, bobstay and forestay attachment points are of Composite construction. The Composite chainplates feature a stainless pin system.

      · Composite carbon/Kevlar rudder gudgeons are laminated into the custom made clear carbon fibre sternpost.

      · Solid bobstay and Whisker pole sockets are foils shaped for minimum drag.

      · Bowsprit is all carbon for minimum weight & maximum strength.

      · Self tacking jib track system is recessed into the deck. The pre preg mounts are integrated into the deck mould for maximum strength and minimum weight. The shape and angle of the track has been optimized to allow the jib sheets and purchase system to be lead behind the spinnaker chute opening and run under the foredeck.


    The spinnaker chute system is set up for a two, patch retriever system to minimize friction and reduce the risk of running over the kite during hoist and drops. A spinnaker sock keeps the kite out of the water in the cockpit. The large radius clear carbon chute opening behind the stem also helps reduce friction.


    18ft Skiffs Construction

    The Pre-Preg Composite

    project_1The Hull, Deck and front tank components are all laminated with SP Systems SE84 pre preg system. Plies of uni-directional Pre-preg Carbon fibre are laminated either side of a Phenolic-coated aramid based honeycomb core.

    The carbon skins are bonded to the nomex core with a pre preg adhesive film, which ensures a high strength bond with consistent weight and bond-line thickness.
    Pre preg materials consist of a pre Catalyzed resin system that is impregnated into fibre reinforcment.
    Increasing the temperature of the pre preg epoxy reduces the viscosity of the resin system from a tacky malleable solid at room temperature to a highly viscous liquid during the processing cycle through to the fully cured high strength solid structure.
    During the cure cycle high vacuum pressure is used to further assist with resin impregnation into fibers and laminate consolidation by venting any entrapped air within the laminate. Vacuum pressure and temperature are carefully managed within the processing to control resin flow and viscosity. Any excess resin within the laminate is bleed into the vacuum bagging consumables pack.

    project_2The Epoxy resin is impregnated into the carbon fibers by machine, which ensures that pre preg laminates have a more consistent wet out and higher fibre content than can be achieved by conventional wet lay up techniques.
    Carbon fibers are much stronger than resin so, logically the greater the proportion of carbon in a laminate the greater its strength. Correctly processed uni-directional carbon pre preg laminates have final resin contents as low a 35%.


    Find Us
    By the shores of Lake Macquarie